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Job Post Details

Maintenance Controls Engineer
GerTEK Project Management and Technical Services
·
4.6
Galway, County Galway
Full-time

Job details

Pay information not provided
Full-time
Galway, County Galway

Full job description

GerTEK is an engineering consultancy company specialising in project management, talent solutions and commissioning qualification and validation services. We partner with many of the world’s largest life science & technology companies who entrust in us to deliver their most strategic and important projects with our technically

Responsibilities:

Job Title: Maintenance Controls Engineer

Summary: We are seeking a skilled and proactive Maintenance Controls Engineer to join our dynamic team. You'll be the go-to expert for maintaining, troubleshooting, and enhancing our automated manufacturing equipment. Your primary goal is to ensure maximum uptime and operational efficiency while upholding the stringent quality and regulatory standards of the medical device industry (GMP, ISO 13485, FDA).

Key Responsibilities

  • Troubleshoot & Repair: Diagnose and resolve complex electrical, software, and controls-related issues on high-speed automated production lines.
  • System Maintenance: Perform preventative and predictive maintenance on control systems, including PLCs, HMIs, robotics, servo drives, and vision systems.
  • Process Improvement: Identify opportunities for equipment optimization. Modify and update PLC and HMI code to improve reliability, efficiency, and safety.
  • Technical Support: Serve as the primary controls resource for maintenance technicians, providing advanced support and training to enhance their troubleshooting skills.
  • Documentation: Maintain accurate and up-to-date documentation, including electrical schematics, code backups, and maintenance logs, ensuring compliance with all regulatory requirements.
  • Project Support: Assist with the installation, commissioning, and validation (IQ/OQ/PQ) of new and modified manufacturing equipment.

Required Qualifications & Skills

  • Experience: Hands-on controls/automation experience in a high-volume manufacturing environment. Experience within a regulated industry (medical device, pharmaceutical) is highly preferred.
  • PLC Proficiency: Expertise in programming, modifying, and troubleshooting PLC systems.
  • HMI/SCADA: Experience with developing and maintaining HMI applications (e.g., FactoryTalk View, Wonderware).
  • Technical Knowledge: Strong understanding of industrial robotics (Fanuc, ABB, etc.), vision systems (Cognex, Keyence), industrial networks (EtherNet/IP), and electrical schematics.
  • Problem-Solving: A logical and analytical mindset with a proven ability to solve complex technical problems under pressure.

Job Type: Full-time

Work Location: In person

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